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Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

LOC B

Insertion/Extraction Tool 91285-1

and Replacement Tip Kits 543382-[ ]

408-9404

26 MAR 13 Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

This instruction sheet covers the use of Insertion/

Extraction Tool 91285-1 and Replacement Tip Kits

543382 shown in Figure 1. The tool is designed to

insert and extract HD-22 and HD-20 contacts used in

AMPLIMITE* High Density (HD) Connectors.

For information concerning the assembly of

AMPLIMITE HD connectors, refer to the instruction

sheet packaged with the connector.

Read these instructions thoroughly before using the

tool.

See Section 6, REVISION SUMMARY, for revision

information.

NOTE

All dimensions on this document are in metric units [with

U.S. customary units in brackets]. Figures and

illustrations are for reference only and are not drawn to

scale.

The insertion/extraction tool consists of a handle, a

cap, six insertion/extraction tips, a plug, and a

[.050 in.] hex wrench. The handle of the tool provides

storage for the tips, plug, and hex wrench. The

insertion/extraction tips convert the tool for the

appropriate product and are used to insert or extract

connector contacts. Each tip is color coded according

to specific type and wire size. The plug is inserted into

the widest end of the tip to prevent damage to the tip

when it is secured in the tool handle. The hex wrench

is used to tighten the setscrew which secures the tip in

the tool handle.

[.050 In.] Hex

Wrench

Insertion/Extraction

Handle

Plug

Insertion/Extraction Tips

Cap

CONTACT SIZE

WIRE SIZE (AWG)

INSERTION/EXTRACTION TIPS

COLOR CODE

TYPE

PART NUMBER

HD-20

28-20

Yellow

Insertion

543382-5

HD-20

24-18

Red

Extraction

1-543382-0

HD-20

28-24

Brown

Extraction

1-543382-1

HD-20

Posted

Blue

Extraction

543382-6

HD-20

Posted

Black

Insertion

543382-7

HD-22

28-22

Green

Insertion/Extraction

543382-8

NOTE

i